LED is showing the product such as appearance of illuminant of screen, back, car, indoor illume already received wide application, LED industry expands more quickly in China in recent years, use in LED goods many and plastic make, natural, plastic device and raw material supplier won't let slip a golden opportunity, new material, new technology is rolled out eagerly. Article introduction is aimed at the newest craft noting model of LED application. LED is the 4th acting illuminant after afterwards incandescent lamp, fluorescent lamp and HID lamp, since it since be born, led the revolution of lighting engineering, in indication screen, back the product such as appearance of illuminant, car, indoor illume receives wide application. According to illume association statistic, the production value of LED illume course of study achieved China 2010 120 billion yuan of RMBs, predict to be able to achieve 500 billion yuan of RMBs 2015. Use in LED lamps and lanterns many plastic make, the rapid development of LED illume course of study brought new development opportunity to plastic industry. Bracket of LED of the production on the machine noting model of Insert 80V/60 (Leadframes) . Korea of favour case Er produces LED bracket to note model machine to appear on company of Er of Austrian favour case is the onefold and own brand with banner whole world notes model aircraft manufacturer, be engaged in all sorts of noting making production model machine and plastic mould. 2011 Guangzhou CHINAPLAS international is rubber-plastic exhibit on, demonstrate to produce LED support on the machine noting model that Engeer is Insert 80V/60 in a model (Leadframes) . Insert notes model machine to lock up modular force to be 60 tons, those who originate in Ping Ze of Korea of favour case Er is medium or small factory of the mechanic that note model, classics the manufacturing requirement that bracket can satisfy after transforming. After the pattern plate of the machine that note model is increased, can suit to ask at more model acupuncture point. Exhibit this on the meeting, come from the mould of 256 acupuncture point at Korea Woosung Hitech to coordinate machine production by, periodic only 10 seconds. Engeer is mechanical (Shanghai) Gero Willmeroth of limited company president says, engeer is in this second exhibit 5 products exhibited on the meeting, covered the machine that note model and automation equipment. Outside recording model machine except Insert, still have the opportunity noting model of DUO5500/700, this equipment and traditional fluid pressure type note model machine photograph to compare, specific power consumption can decrease 70% . The hydraulic pressure servo of equipment can reduce the use of cooling water in great quantities. An unit of complete the production that note model also exhibited in the meantime, include VIPER manipulator. Speak of the watch of the enterprise is uptodate last year, field of of whole world of favour case Er is in charge of Gerd Liebig to say, the company obtained satisfactory field performance 2010, and can last 2011 trend of this kind of development, predict to be able to have the growth of 10% at least. Meanwhile, the company plans to enlarge the productivity of Shanghai branch, in order to consolidate place of Chinese field. 100 model are full automatic LED lead wears high speed to note model machine Taiwan to embed shoot a technology and shoot forming machine spokesman Inc. of 100 model enterprise exhibited the key on the meeting to recommend in CHINAPLAS 2011 completely dynamoelectric pull take LED lead to wear Injection Molding system and vertical disc full automatic change Injection Molding system. Wu Zhengwei of general manager of 100 model company introduced the characteristic of these equipment to this print journalist. Completely dynamoelectric pull take LED lead to wear high speed of Injection Molding system to be shot (700mm/s) , comfortable at making flank and coping glow LED; German MOOG shuts a powerful person to shoot a stability completely, reappearance is optimal; Full automatic electric servo is pulled belt, location is exact; Vertical adds up to model and vertical to note model, the operation is convenient, comfortable pull continuously at the level belt. Vertical disc is full automatic change Injection Molding system dial of drive of electric servo motor, fast, location is exact; Tall tigidity, low inertia shoots an orgnaization, tall rapid fire goes out; Manipulator of 6 axes joint takes rafting automatically to list an orgnaization, fixed position essence is accurate, move to wait quickly. 100 model enterprise is dedicated shoot a forming machine at vertical, vertical shoots a forming machine to have cover an area of an area small, installation of insert, mould is convenient wait for an advantage, but one of inadequacy of existence are airframe taller, bring about machine stability difficulty of poor, feed in raw material. General manager says Wu Zhengwei, can pass the following 2 kinds of means solve this one problem: Design low bed machine and use hob. Speak of the field layout that is in the mainland, he states unified exam Lv establishs minute of plant again in Chengdu, Chongqing. LED of develop of abundant iron force applies the 20 abundant iron that will devote oneself to research and development reach production vertical to record model machine and machine of the straight horizontal that press type for years to note model machine to be in CHINAPLAS 2011 international is rubber-plastic exhibit on chimney of machine of complex formula vertical, LED notes the oily report that rolled out newest research and development blow horizontal. "Brand-new oily report is compound type is energy-saving and efficient vertical machine FT-550E is what develop this year is new article, this also is to be revealed for the first time. Integrated metal is pulled automatically belt device, revealing accurate LCP connector to produce is exhibiting one large window. " Ni of Li Fei of Feng Tie vise general manager says. This machine reflected oil pressure and dynamoelectric advantage centrally, the servo that shot a part to use world famous brand controls system and orgnaization of ball silk lever, highlighted tall the characteristic that answers energy-savingly, quickly, control uses 3 water chestnut of Japanese partly system of exercise of interface of newest tall respondent man-machine, complementary the software program with own development, have while good man-machine communicates function, ensure the stability of equipment technology parameter and extremely tall repetition precision. The metal is pulled take automation system to apply to metallic punch to coil take the electronic spare parts, automation that pulls belt to send makings insert automatically the product to produce. This equipment suits particularly at present LED bracket (PPA, PA9T) automation Injection Molding. The force that lock up a model 40 tons, discharge an amount 46 grams, shoot scooter 500mm/sec. With what the stage exhibits still chimney of Feng Tie LED is noted blow horizontal to note model machine FD-60C, use machine of the straight horizontal that press type and professional design to rotate type mould, implementation LED chimney of one footwork note blow full automatic shape. This equipment was overcome at present all sorts of semi-automatic drawing that note embryo shape the chimney surface defect that craft causes, improved chimney stability and exterior quality. The AI timing that the straight press that exceeds great distance flying a model uses advanced computer to control program and own research and development is energy-saving system, mould of tie-in servo drive rotates technology, noting embryo while another workpiece huff shapes, ensure opening reachs whorl dimension precision the tall, outward appearance that overspread body is good, the wall is large even, bright and clean, dot of anhydrous bubble, hemp, shed grain to wait. Feng Tie thinks, this equipment will be the mainstream technology of field of of prospective LED chimney. The AI timing energy-saving system of own research and development also can add abundant iron install existing equipment, average economic charge of electricity is made an appointment with 40% , large scale computer more be as high as 50% , oil is lukewarm rise not easily, section water is made an appointment with 50% , hydraulic pressure oily service life is longer, reduce workshop temperature and noise. 100 divisions LED is successive piece full automatic the machine that note model upgrades replacement 100 divisions are rigid (Shenzhen) the standard plane that limited company product covered vertical and horizontal, double lubricious machine, bakelite machine, balata of liquid state silicon, the product of a variety of series such as BMC machine. Exhibit in CHINAPLAS 2011 on the meeting, 100 divisions showed much money equipment, among them one is aimed at LED namely successive piece what produce and develop is full automatic vertical records model machine. This machine is in 2008 100 divisions first full automatic LED is successive the foundation of a machine that note model undertook comprehensive conformity is optimized, extend a design for prototype with machine of level of 100 divisions V55, special the generalization that reinforced a part and standardization think, shorten production cycle, reduce manufacturing cost. Overall structural design is compact, cover an area of a space small, more full automatic than the tradition LED is successive a machine that note model cover an area of an area to save 15-20% . Shoot a part to use one-cylinder of 100 divisions SPM to shoot a system, shoot a thrust lever of immediate effect Yu Luo, avoid tradition double crock effectively to shoot a movement different situation and shoot inertial big drawback, shoot a movement more smooth, inject precision rises effectively. This machine comprises by the following orgnaization in automation part: Send makings orgnaization, guide makings belt alarm and orgnaization, fixed position orgnaization, play makings tape orgnaization, control makings area orgnaization, manipulator, leave degree of adjustment. Guide makings belt orgnaization and fixed position orgnaization are used special adjust design, the hardware belt of 15-70mm all can be produced easily, need not change any spare partses. Hardware takes clamping apparatus to use new design, 0. 1-0.
The hardware belt of 5mm all can be placed reliably hold, made sure hardware belt is in pull the displacement in using a process accurate and be not placed. Play makings tape the orgnaization uses electric machinery of servo of German Xi Menzi to drive lever of silk of ball of Japanese THK tall nicety to design, pull take more fast, essence to allow. Reform through afore-mentioned structural sexes, overall weight reduces nearly 1 ton, machine function gets effective promotion however, smooth and smooth, essence follows whole production course reliable, and efficient, specific power consumption is low. In addition, 100 divisions are rigid (Shenzhen) Yang Jingming of assistant manager of limited company business says, this second exhibit meeting, 100 divisions still revealed LMT180-GII-3C horizontal mainly trichromatic the machine that note model, the spot demonstrates production trichromatic scissors. This machine that note model uses interface of Japanese OMRON newest man-machine, have friendly interactive property, Zuo of hydraulic pressure system uses German rich age large flow, tall respondent shut proportioning valve and inlet pressure sensor partly, cooperate the loop of high rigid oil pressure of special design, realize rigid control, have the characteristic of fast response, low noise, feebleminded bad news, have extremely tall repetition at the same time precision. Overall use modular design, 3 independent ejaculation give a system, can have a variety of combination according to plastic products characteristic. The analysis points out Yang Jingming: "As people living standard rise ceaselessly, consumer is taller and taller to the requirement of the product, technology of Injection Molding of polychromatic much stock is taken seriously gradually, because this product will have better market prospect. Because this product will have better market prospect.. CNC Milling