Hill spy dimension overcomes industry of coke full aviation to machine a concept
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source:WEDEMEYER CNC Machining
To satisfy the aviation journey requirement of constant growth, numerous business is in with plane project ceaseless mount a horse, choose true treatment plan right now, make the manufacturing efficiency implementation of the machine tool the biggest thereby change become particularly important. Current, the ability of plane of each big firm production already was close to the world the limit. Be aimed at the statistical data that whole market provides according to Boeing company, future 12 ～ inside 15 years, the whole world needs altogether production 27, 000 freight plane and air bus. Airline will purchase more and new-style aircraft not only, still will undertake changing to having a plane. In the times with this rising oil price, OEM manufacturer and be in them to supply chain the pressure that the partner on each link got come from airline. For as far as possible depress airliner fare and airborne price, they also ask aircraft manufacturer is ceaseless cost of examine and verify. The product of challenges Shanteweikekeleman to devote oneself to to be aviation industry from beginning to end specific treatment application development that manufacturing industry is faced with, help manufacturer satisfy the order that increases ceaselessly to produce demand with the smallest investment thereby. Shanteweikekeleman is England " advanced production research center " (the partner of AMRC) . This center is located in city of heart of Er thanking phenanthrene, mix by the company that creates each domains to be in world banner standing in aviation internationally the research organization invests 45 million pound to build jointly. Boeing company and AMRC amount to the agreement that becomes by a definite date 10 years, the project of research and development of AMRC of ceaseless invest in, offer appreciation solution for manufacturing industry. Shanteweikekeleman comes through AMRC the treatment concept with new test and verify, offer the cutting parameter that examines through practice the client to help them solve actual application problem. In the case that machines in structural member of newest a plane, all treatment place is the groove with different feature. Shanteweikekeleman and AMRC offerred 25 kinds of feasible way that machine this kind of groove in all, waited for an element to determine 5 kinds of most feasible methods further according to producing efficiency and benefit and cutting tool life again subsequently. These methods already were offerred the applied research center that is located in Sweden to Shanteweikekeleman, through a series of improvement, they will be enrolled of company print and distribute " treatment of titanium alloy milling applies a guideline " . Shanteweikekeleman already had old history in applied research center of Sweden, but since England the world outside becoming the state that divide the United States' largest aerospace industry base (the employee that has all sorts of technical ability now already exceeded 120, 000) , the company is located in county of sago heart Lan Ci in England the headquarters of city of Ha Lisu article also established aerospace application center (AAC) this one special orgnaization. Study a project through what two centers differ, the applied guideline that Shanteweikekeleman wove in the light of the high temperature such as Inconel 718 alloy is machined (HRSA guideline) machine a guideline with blade (aviation engine applies a guideline) , in still a lot of research that process application in the light of composite material are undertaking. All these applied data can download from Shanteweikekeleman's website. Affecting high temperature alloy to machine one of the mainest factors is cutting tool material. For example, the company offers two kinds of Sialon now (nitrogen of silicon aluminous oxygen) material of pottery and porcelain is qualitative, the copying that uses at high temperature alloy and model antrum treatment: CC6065 material has tall tenacity and treatment to be able to forecast a gender character, in semifinishing machining phase it is the economic option that replaces brilliant to need pottery and porcelain; CC6060 is had fight groove tatty character, it is open mode the first selection of copying. Research platform range of Shanteweikekeleman is wide, its study the result makes treatment process of the client provides continuity and stability more, this is Teweikekeleman has hill not to go up at the market of brand of other cutting tool one of elements. Shanteweike's engineer can according to aerospace circumstance of specific treatment application is cut mediumly mix greatly feed, accurate computation gives cutting tool life. Knew this one news, can calculate accurately manufacturing cost. In be machined actually, knowledge of cutting cutting tool considers one of factors, the dimension of knife handle and appearance also should be paid close attention to adequately, in order to avoid workpiece and or the interference of tool clamping apparatus. The consideration that produces pair of this one ingredient in aerospace treatment is particularly serious, because of a spare parts discard as useless can bring be as high as 60, the loss of 000 pound. Evaluate accurately, creation is managing in Shanteweikekeleman engineers of help of aerospace application center prove to the client they can be in actual part treatment acquire remarkable production time is spare, no matter be the spare parts that will machine in the light of the client, still be the spare parts that has machininging. Those who produce time is managing can bring remarkable cost for whole production process managing. Evaluate the treatment program that makes the engineer of Shanteweikekeleman and client can examine existing spare parts or new part afresh of the process in the round to treatment, and the opportunity that they can find managing production cost in any plan. Use newest technology, cutting tool and knife handle system, deserve to take cutter track diameter, feed and rotate speed with what optimize, these can shorten handling time. In addition, correct process designing also can have crucial effect. Those who machine flow it is OK to optimize cent is 5 phase: (1) client provides the information such as blueprint, equipment and workpiece material; (Dimension of 2) hill spy overcomes coke to optimize cutting tool plan completely, the choice uses a method, make managing plan; (3) basis machine tool circumstance of the client, shanteweikekeleman formulates process designing strategy; (4) program imitate and test and verify; (5) passes effective treatment, make an appointment with the achievement of the plan to section of client test and verify. The acquisition of AAC near future in aerospace domain numerous and successful case. For example: Produce spare parts of alloy of a titanium to need to adopt two working procedure before, total handling time is as long as 614 minutes. And this one treatment needs 199 minutes only now. This one solution already was applied to 10 similar spare partses, the manufacturing cost that produces every year is managing be as high as 230, 000 pound. In similar case, produce an engine spare parts formerly to need much talk working procedure, whole handling time is 480 minutes, need a working procedure only now, handling time shortens to 53 minutes. In another case, the handling time of an airframe structural member from 1, 030 minutes are reduced, annual but managing 70, 000 pound. Accordingly, optimized cutting tool and solution mean taller investment redound. CNC Milling